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Customization of high-speed rotary joints is a process of designing and manufacturing according to specific user needs. The following are the general steps and precautions for customizing high-speed rotary joints:

Customization steps for high-speed rotary joints

Clear requirements:

Users need to clarify key parameters such as the fluid medium (such as water, air, steam, thermal oil, hydraulic oil, etc.) that the rotary joint will be used for transmission, the pressure range and temperature range of the medium, and the rotational speed of the equipment.

Determine the number of channels (single channel, dual channel, or multi-channel) for the rotary joint to meet the requirement of simultaneously transmitting multiple media for the equipment.

Design communication:

Detailed communication between users and manufacturers, drawing graphic symbols for rotary joints, and filling out technical parameter tables.

Use a schematic diagram or text to illustrate the fixing method of the rotary joint core shaft and outer sleeve connection.

According to user requirements, the manufacturer designs the final assembly drawing of the rotary joint and manufactures it after confirmation by the user.

Material selection:

Select appropriate materials based on the properties of the medium, such as stainless steel, aluminum alloy, etc., to ensure that the material has good corrosion resistance and strength.

Production and manufacturing:

Manufacturers carry out cutting, bending, welding, and assembly processes according to the design drawings to ensure that the shape and size of the components meet the design requirements.

During the production process, pay attention to the welding process and welding quality to avoid welding defects that may cause product quality problems.

Surface Treatment

Surface treatment of welded rotary joints, including rust removal, grinding, painting, and other operations, to improve the surface smoothness and corrosion resistance of the product.

Final assembly debugging:

Install other components such as sealing rings, bearings, etc., to ensure that the rotating joint functions properly without any jamming.

quality testing:

Conduct quality inspection on the rotary joints that have been assembled and debugged, including visual inspection, dimensional measurement, functional testing, etc., to ensure that the products meet the standard requirements.

Packaging factory:

Packaging and leaving the factory with qualified rotary joints through quality inspection, selecting suitable packaging materials to protect the product from damage.

Precautions for customizing high-speed rotary joints

Sealing performance:

The sealing performance of rotary joints is an important consideration when selecting, and it is necessary to choose rotary joints with good sealing performance to prevent medium leakage and environmental pollution.

Wear resistance and corrosion resistance:

Under high-speed operation and frequent rotation, the joint needs to maintain stable performance and be less prone to wear. Meanwhile, if the medium is corrosive, it is necessary to choose a rotary joint with corresponding corrosion resistance.

Connection method:

Determine the connection method between the rotary joint and the equipment (such as threaded connection, flange connection, etc.), and the selection of the connection method needs to consider factors such as the structure of the equipment, installation space, and maintenance convenience.

Size and interface standards:

Select the appropriate rotary joint based on the interface size and standard of the device, ensuring that the rotary joint matches the interface of the device and avoiding installation difficulties or leakage issues.

Brand and Quality:

Choosing well-known brands and high-quality products can ensure the performance and reliability of rotary joints. Before purchasing, it is important to carefully understand the brand, quality, and after-sales service of the product.

Installation and maintenance:

During the installation process, it is necessary to strictly follow the product manual to ensure correct and error free installation. Meanwhile, choosing a rotary joint that is easy to install and maintain can reduce usage costs and improve equipment reliability.